Case Study: Insulated Industrial Roller Shutter Installation – Exeter Industrial Estate, Devon

Following a major fire at a leading business unit on Exeter Industrial Estate, HVP Security Shutters was chosen to support the site’s restoration by supplying and installing a high-specification insulated industrial roller shutter. The client, committed to rebuilding with enhanced security and sustainability, required a robust, energy-efficient shutter solution to protect the new premises and ensure long-term operational reliability in a busy industrial environment.

Solution: Advanced Insulated Roller Shutter with 3-Phase Automation

After a detailed consultation and site assessment, HVP specified a top-tier insulated industrial roller shutter door—engineered to deliver outstanding thermal efficiency, security, and durability. The shutter was custom-manufactured to suit the large opening typical of industrial units, and features:

Heavy-Duty Insulated Curtain: Constructed from 95mm double-skinned steel laths, each filled with CFC-free polystyrene insulation for superior heat retention and cold air barrier. This robust construction also provides excellent resistance to impact, forced entry, and adverse weather.
Three-Phase Direct-Drive Motor: Designed for high-traffic industrial use, this powerful motor ensures smooth, reliable operation with minimal maintenance. The inclusion of a manual chain override guarantees secure access and operational continuity, even during power outages—a crucial advantage for industrial estates.
Custom Finish: The shutter was polyester powder coated to complement the new building façade and provide long-lasting protection against corrosion, abrasion, and daily wear.

Location & Application

Location: Exeter Industrial Estate, a key commercial and logistics hub serving Exeter, Devon, and the wider South West UK. The estate is home to a diverse range of businesses, from manufacturing and warehousing to distribution and specialist trades.
Application: The insulated industrial roller shutter is ideally suited for warehouses, factories, workshops, loading bays, garages, and any setting where energy efficiency, security, and operational reliability are critical.

Technical Highlights

Thermal Performance: Achieves a “U” value of 0.69 W/m²K, dramatically reducing heat loss and supporting lower energy costs.
Noise Reduction: Delivers an acoustic value of 18dBA, helping to create a quieter, more comfortable working environment—essential for staff wellbeing and productivity.
Energy Efficiency: The insulated lath design minimises environmental impact, supporting the client’s BREEAM ‘Very Good’ sustainability rating for the rebuilt property.
Security: Reinforced steel curtain and side guides deter unauthorised access and protect valuable stock and assets.

Installation & Versatility

HVP’s experienced engineers completed the installation efficiently and in full compliance with local safety standards. Our insulated roller shutters are designed for straightforward fitting and easy ongoing maintenance, making them a practical, long-term solution for industrial and commercial premises across Exeter and the South West.

Why Choose HVP Security Shutters?

Over 30 years’ experience installing industrial and commercial roller shutters across Exeter, Devon, and the UK
Accredited to ISO 9001, Constructionline Gold, and DHF standards
Comprehensive service from initial site survey to expert installation and aftercare
Proven track record with industrial estates, manufacturing sites, warehouses, and logistics facilities

Do You Have a Similar Project?

If you’re planning an industrial or commercial refurbishment in Exeter, Devon, or anywhere in the South West, and require a high-performance insulated roller shutter, HVP Security Shutters can help. Contact our team for a free site survey, technical advice, or a fast, competitive quote.